Any defects in packaging could easily translate to massive product damage, customer complaints, and costly returns. Taking into consideration the simulation of real-world shipping scenarios, the drop testing process evaluates the performance of the package during stressful conditions. But how do you ensure that your packaging meets even the most challenging standards? Enter here the drop tester machine, a crucial device in modern labs conducting packaging testing.

In this blog, we'll be looking at why a drop tester is a must for every packaging lab what you can expect in terms of Return on Investment if you include it in your test processes and how different models of drop testers will help you enhance your packaging integrity efforts. We will also get into the relevance of drop testing and provide detailed insights about test cycles, procedures, and specifications to assist you in better decision-making.

Why should Drop Testing be Important for Packaging Labs?

Packaging offers the best protective services for products during storage or transport. The fact of shipping is mostly done within warehouses, and with a lot of 'handling' abuse when delivered such that packages must be subjected to sudden jarring and drops without leaving what's inside exposed to damage. Simulations in real life through dropping testing ensure that packaging can withstand transcontinental force.

Without enough drop testing, manufacturers and distributors will send products in inferior packaging that may cause many problems, including the following:

• High level of product damage

• Increased return rates

• Damaged brand reputation

• Claims and replacement cost

A drop tester is an apparatus designed to simulate how a package would experience if dropped in real conditions. It very accurately measures how well the package can stand up against different heights and angles it drops, bringing precious data that can help improve packaging design.

Introducing the Drop Tester: What Does it Do?

It is designed to drop a package from known heights to test its survivability in a controlled impact. The drop tester simulates the same conditions a product may face during handling and transport. General, It accommodates testing on various surfaces, such as a mild steel plate (13 mm), which ensures the conditions of real-world testing.

Multiple scenarios can be ensured by drop cycles while testing the packaging:

• Twenty-six Drop Cycle: All of the flat faces, edges, and corners are dropped for the test package to see each point of impact. The drop cycle on corners in Boxes is eight-corner.

• Twelve Edge Drop Cycle (Boxes): The test drops the package down all of the twelve edges to test the strength of the box on edge impacts.

• The results from these tests are very important in making you understand just how your packaging will survive shipments in real time.

Drop Tester: A Wise Financial Move

An investment in a drop tester machine is more than a cost-it is a strategic investment that saves considerable costs and increases packaging efficiencies." Let's break down the ROI of adding a drop tester to your lab:

1. Product Damage Reduction

By ensuring that your packaging is drop-resistant and impact-resistant, you can count on ensuring that products are not damaged in shipping. Research studies indicate that organizations which perform proper packaging testing using a drop tester reduce product damage by as much as 70% compared to those that do not. This means reduced returns and replacements: substantial savings for your business in terms of damaged goods and associated expenses.

2. Increased Customer Satisfaction

Happy customers come from packaging that arrives in one piece. As a matter of fact, 90% of consumers would go back to a brand if that brand offers high-quality packaging that ensures the product has arrived it in good shape. You are ensuring consistency and reliability by using a drop tester when it comes to your packaging. This could result in higher brand loyalty and retention of customers.

3. Efficient Packaging

You get the most appropriate packing solution by testing materials and designs in optimization of packaging design via the drop tester machine, and it saves on packaging materials up to 20-30% by eliminating some excess usage not required for protection in case of overstuffing during packaging.

4. Accelerated Time-to-Market

The use of drops in testing will let you know early the weak points in the design of your package, which means less time spent in iterations and more valuable hours spent on launching new products. In drop testing, time is accelerated to make products so you may save 25-40% of your time-to-market.

Most industries demand high standards for packaging to be met to ensure product safety. A drop tester will ensure that your packaging meets the industry's required standard, and you avoid getting slapped with penalties as well as giving your customers a chance to develop more trust in your brand. For instance, passing ASTM standard-based drop tests ensures compliance with shipping regulations worldwide.

Models of Drop Testers: Choose the Best for Your Lab

Presto offers various drop tester models to cater to certain needs and industry-specific requirements. Here's the most popular among them below:

Drop Tester - Manually Operated

Standards: IS:7028 Pt IV

Technical Specifications: 

Height: 1.8 meters (Adjustable)

Load: Up to 50 kg.

Minimum Drop Height: 770mm (0.75 m)

Maximum Drop Height: 1800mm (1.8 m)

Maximum sample Weight: 50 Kg

Sample Mounting table: 465 * 445 mm

An adjustable angle holder is provided with the device.

Type of tests:

 Straight Drop

Angular Drop

Safety: Locking pin

Drop Tester Motorised Pneumatic

Technical Specifications: 

• Testing drop height – Min - 380mm, Max – 1800mm

• Maximum dimensions of the test box – L 500 X W 500 X H 500mm

• Maximum weight of the test box – Up to 60kg

• Opening Actuation – Pneumatic cylinder

• Least count – 1mm

• Dimension of the floor – 1200 X 900 mm

• Motorised lift speed – 100 mm/minute

• Power – 220V AC, 5 Amp, Single phase, 50Hz

• Compressed air required – Filtered, regulated 5 bar, 5 cfm of airflow

• An air compressor is not part of the supply

  
  

IQ FAQs

1. What is the Drop Tester Price?

Drop Tester Price can vary from a very basic drop tester that can cost only $10,000 up to $20,000-$50,000. Of course, pricing varies by model and features.

2. Types of materials that can be tested on a Drop Tester?

The drop tester can be applied to the packaging of any material such as cardboard, corrugated paper, plastic, or metal. It's widely applicable in both single-product testing and bulk package testing.

3. How frequently is the drop test applied to my packaging?

Drop tests should be conducted during the design development stage of a package and also at regular intervals during the actual manufacture. For new packaging designs, testing every 500 units or monthly may be satisfactory.

4. What makes a drop tester create a more efficient package?

Thus, a drop tester identifies packaging weaknesses early for optimum design, reduces material waste, and prevents damage to the product. This leads to a saving in cost, better protection, and even customer satisfaction.

Improve Your Packaging Performance Now

A drop tester machine is an asset for manufacturers who wish to make sure that the product is absolutely perfect when it reaches customers. The ROI from investing in a drop tester is undeniable-from reduced product damage to enhanced customer satisfaction and increased packaging efficiency.

If you are ready to enhance the integrity of your packaging and protect your products, check out a drop tester from us, your trusted drop tester manufacturer. View our inventory models today and find what you need.

Want to get started? Contact us today for a free, no-charge consultation!

Phone: +919210903903

Mail: [email protected]